Many of the operations conducted to troubleshoot the warning module are. Mercury 115 hp, mercury 115 hp 115hp efi electronic fuel injection outboard engine. We do not consider troubleshooting the alarm system of an outboard motor to be strictly a small boat electrical problem, and generally the topic is discussed under the repairs. I have a 1996 mercury outboard motor with electronic fuel injection. Recently, after starting the motor it gave me an alarm. Get this instant download 250 horsepower mercury, mariner, yamaha, suzuki, johnson and evinrude outboard engine repair manual delivered straight to your computer in seconds and fix your problem now. The oil alarm module checks oil level in the motor mounted tank, loosen the oil tank cap slightly, run the motor until the tank fills from the main tank so full that it begins to overflow, tighten the cap. This is a complete manual with detailed instructions, diagrams and more. Troubleshooting the alarm system includes making sure the horn associated with the alarm works, making sure the warning light comes on and the horn sounds when the oil level drops below acceptable levels and ensuring the warning sounds if the engine overheats.
The wide range helps you find just the right goto guide to help you with the upkeep and maintenance of your mercury outboard. How to remove the oil injection on a 1996 mercury 40hp outboard duration. The smartcraft instrument package will display critical engine alarm. Looking for manual for 1988 25hp longshaft mercury outboard.
Outboard motors mercury download service and repair. My 2 stroke 60 hp marina has a contuious alarm coming from. Have mercury 50hp four stroke outboard warning alarm comes. The section on the warning systems state that on all oil injected motors there is a low oil warning. Please help what is the physical tilt position of the engine when on the trailer and in the water. Engines are labeled with an emission control information decal as permanent evidence of epa certification.
When you hear that single beep you know your boat is ready to motor. The motor itself feel and answered by a verified marine mechanic. Mercury marine outboard motor parts by engine model. Mercury outboards models 1966 thru 1972 service manual pdf, eng, 2. Getting back to your alarm sounding and how to interpret it. Mercury 50 hp outboard 1996 model, continuous alarm sounds when motor is hot or cold answered by a verified marine mechanic we use cookies to give you the best possible experience on our website. I immediately checked the water pump stream, and it is good and strong. Rest assured that this mercury outboard repair manual will be a great asset even if you are not an experienced mechanic. This 250hp manual also contains advance troubleshooting to help. Download 250hp repair manual suzuki mercury yamaha. Why wont the low oil alarm go off after i added oil to my.
Mercury outboard motors online shopservicerepair manuals download mercury mariner outboards 45 jet 50 55 60 hp models service manual original mercury mariner outboards service and repair manual. Find accessories and kits by diagram for 1996 johnson evinrude outboard motors. The warning horn may be located inside the remote control or connected to the ignition key switch. A wiring diagram is a streamlined traditional photographic depiction of an electric circuit. The warning module of a mariner outboard engine samples the engine temperature and oil level of the motor, the function of the engine overheating sensor, the ignition control module and the engine control module. The outboard warning system incorporates a warning horn inside the boat. The alarm must be on constant but the reed switch located on the bottom of the tank was not working correctly and unable to make contact. Where the by the service department of mercury marine to aid fasteners are not satisfactory. Whether performing basic maintenance or complete engine overhaul, this downloadable 5hp repair manual covers it all. This instant download 175 horsepower mercury, mariner, yamaha, suzuki, johnson and evinrude outboard engine repair manual was designed for doityourself mechanics and factory trained technicians. I had to replace the oil tank because the magnet on the sensor in the tank had come loose and was keeping the sensor tripped. Looking for operator and maintainer manual for 1983 3.
Nobody makes a more reliable, powerful, and efficient lineup of outboard motors than mercury. I am looking to obtain the owners manual and service manual for a 1996 2 stroke 9. I have a 40 hp 1996 mercury force outboard that will hardly turn over. It reveals the parts of the circuit as simplified shapes, as well as the power and also signal connections between the devices. If run at above 4000rpm it cools down and the alarm goes away. Mercury outboard low oil alarm switch repair duration. I have a 60 hp 2stroke mercury outboard that the water overtemp buzzer is on anytime the key is on. The motor has had some work on it for performance, and it has always run well. The warning horn will emit either a continuous beep or intermittent short beeps. Hey i own a bass tracker nitro with a 1996 115hp mercury outboard.
So your mercury outboard is experiencing the common problem of the alarm beeping 4 times every 2 minutes. Mercury outboard low oil alarm switch repair youtube. Problems with the alarm system on mercury outboard motors creating false alarms are reported quite often. Mercury seloc marine engine repair guide and online repair service for mercury engines. Mercury mariner outboard 150 175 200 efi 1992 service manual free download, mercury mariner outboard 150 175 200 efi 1993 service manual free download, mercury mariner outboard 150 175 200 efi 1994 service manual free download, mercury mariner outboard 150 175 200 efi 1995 service manual free download, mercury mariner outboard 150 175 200 efi 1996. Generally a continuous alarm comes from the temperature sensor. Page 2 this service manual has been written and published the same locations whenever possible. Mercury outboard operation, maintenance and installation manual. Mercury beeeeeeeep continuous alarm moderated discussion. When you say beep, i assume you mean 1010, not a continuous tone which indicates something wrong with your low oil warning ckt.
We use cookies to give you the best possible experience on our website. According to the manual, the sensor test is done by pulling the black and brown wires from the. It covers everything to fixrepair your mercury mariner outboard. View and download mercury 225 service manual online.
Outboard boat motor troubleshooting and testing procedures. The engine exhaust from this product contains chemicals known to the state of california to cause cancer, birth defects or other reproductive harm. Offering discount prices on oem mercury marine parts for over 50 years. These primitive alarm systems rely on the operator to deduce the meaning of the alarm by either interpreting the cadence of the alarm signal or by interpreting the circumstances in which the.
Kipa impeller water pump repair kit for chrysler force honda mercruiser mariner mercury marine outboard engines, replace for sierra 183214 4743026q06 4. The overheat alarm on my 2001 mercury xr6 150 hp outboard goes offabove 2000rpm. I have a 2004 mercury 200hp efi saltwater edition outboard. How to troubleshoot the warning module on a mariner engine. Seloc marine repair guides for mercury engines online and. What is the new technology used on evinrude etec outboards. View and download mercury outboard motor user manual online. View and download mercury 75 service manual online. Mercury marine smartcraft and guardian system warning horn alarms. Mercury outboard service manual free download pdf boat. My 2 stroke 60 hp marina has a contuious alarm coming from trottle control answered by a verified marine mechanic. Backed by decades of innovation and leadership, mercury outboards are built to go the distance, delivering legendary performance driven by forwardthinking technology.
Interpreting alarm cadence of mercury outboard moderated. Recently, the continous tone or horn starting blaring when the motor is running at about 1,200rpm, after returning back from about 45 minutes of higher speed running, 4,000rpm. I have an oil injected motor and i hear the warning horn, but i dont know if it has to do with oil. Download 275hp repair manual mercury johnson evinrude. The module also compares the signal from the oil pump rotation sensor to an ignition pulse.
Mercury 50 hp outboard 1996 model, continuous alarm sounds. How to replace the water pump impeller on a mercury optimax 200 hp outboard duration. Mercury warning horn reset moderated discussion areas. Mercury outboard wiring diagram free wiring diagram. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. The thing that blows my mind is that they appear to use the same signal. Why wont the low oil alarm go off after i added oil to my mercury outboard 90 hp. The alarm continues to beep have plenty of oil and water is coming answered by a verified marine mechanic we use cookies to give you the best possible experience on our website. Why cant they have one tone for oil and another tone for overheat.
Find your engine drill down from the year, horsepower, model number and engine section to get an online inventory of genuine oem and aftermarket johnson evinrude outboard parts. This 275hp manual also contains advance troubleshooting to help diagnose and pinpoint any mechanical problem. Mercury marine smartcraft and guardian system warning horn. Page 1 service manual models 40505560 with serial numbers united states 0g531 and above belgium 09974454 and above 1997, mercury marine 90852572r1 january 1998 printed in u.
Brunswick european group, brunswick marine in emea is the biggest leisure boating company in europe, the middleeast, africa and the cis brunswick marine in emea download center contains specific instructions for using and maintaining the products. The best boat forum for answers to hard qustions about boats. Mercury oil tank level sensor 4 beeps every 2 minutes youtube. Download mercury pdf repair manual book online reference. A video explaining the operation of the oil injection system, and what causes the alarm to sound. This will alert the operator and help identify the following listed situations.
I too am thinking you have something grounding out the oil sensor or the ot sensor. I have good flow throught the telltale, the heads are nice. Exceeding the boats maximum horsepower rating can cause serious injury or death. Oil alarm constant on your mercury outboard, yet your oil tank is full. Each 5hp engine repair manual covers every aspect of repair. Download 5hp repair manual mercury johnson mariner. This instant download 5 horsepower mercury, mariner, yamaha, johnson and evinrude outboard engine repair manual was designed for doityourself mechanics and factory trained technicians. I had to replace the oil tank because the magnet on the sensor in the tank. The yamaha outboard alarm system can fail just like any other system on your outboard. The outboard motors owners manual ought to give you some guidance on how to interpret the alarm horns cadence to figure out what it is trying to say. You probably should investigate the alarm system of the motor.